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IoT & AI Automation Success Story

Non-intrusive Real-time Solar PV Monitoring System

How we revolutionized solar energy monitoring for leading research institutions using IoT and AI automation

95%
Efficiency Improvement
200+
Acres Monitored
15
Inverters Connected

Trusted by Leading Research Institutions

SGS Weather Logo

SGS Weather

NISE Logo

National Institute of Solar Energy

NIWE Logo

National Institute of Wind Energy

The Challenge

Leading renewable energy research institutions faced critical challenges in monitoring solar PV generation across vast installations. Traditional monitoring approaches required expensive technical consulting and complex infrastructure modifications:

  • • Intrusive monitoring systems requiring expensive sensors and circuit modifications
  • • Fragmented data collection from 15 different inverter types across 200 acres
  • • Manual performance analysis leading to delayed issue detection
  • • High operational costs due to sophisticated monitoring equipment
  • • Lack of real-time insights for optimizing energy generation
Solar panel arrays requiring complex monitoring infrastructure
60%
Data Loss

Our AI-Powered IoT Solution

Internet of Photovoltaics (IoP) - A revolutionary non-intrusive monitoring system powered by our AI automation expertise

IoT Integration

Raspberry Pi 3B+ devices connected to each inverter using existing communication protocols. Learn more about our IoT consulting services.

AI Analytics

Intelligent data processing system for real-time performance analysis and anomaly detection. Discover our full range of AI solutions.

Centralized Network

Long-range antenna network connecting all devices to a centralized command center

Technical Architecture

Hardware Components

  • • Raspberry Pi 3B+ (1.2GHz quad-core, 1GB RAM)
  • • Long-range WiFi antennas for network coverage
  • • RS485 to Ethernet converters
  • • Bluetooth 4.1 connectivity modules
  • • Centralized server infrastructure

Software Features

  • • Real-time data acquisition (1-minute intervals)
  • • Multi-protocol communication support
  • • AI-powered performance analytics
  • • Web-based monitoring dashboard
  • • Automated alert system

Implementation Process

Phase 1: Infrastructure Assessment

Comprehensive analysis of existing inverter infrastructure across NISE's 200-acre campus

  • • Cataloged 15 different inverter types and communication protocols
  • • Mapped network topology requirements
  • • Identified optimal antenna placement locations
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2

Phase 2: IoT Network Deployment

Strategic deployment of Raspberry Pi devices and network infrastructure

  • • Installed 15 Raspberry Pi units with custom configurations
  • • Established long-range antenna network
  • • Configured multi-protocol communication adapters

Phase 3: AI System Development

Custom AI analytics engine for intelligent data processing and insights

  • • Developed machine learning algorithms for performance analysis
  • • Created real-time dashboard with predictive analytics
  • • Implemented automated alert and reporting system
3
4

Phase 4: Testing & Optimization

Comprehensive testing and system optimization for maximum efficiency

  • • Conducted 30-day performance validation
  • • Optimized data collection intervals and network performance
  • • Trained client teams on system operation

Measurable Results

Transforming solar energy monitoring with quantifiable improvements through our AI automation services

95%
Monitoring Efficiency
Improved from 60% to 95% data accuracy
70%
Cost Reduction
Eliminated expensive intrusive sensors
1 min
Real-time Updates
From hourly to minute-level monitoring
85%
Faster Issue Detection
Proactive maintenance scheduling

Technical Specifications

System Capabilities

Data Collection Frequency 1-minute intervals
Network Coverage 200+ acres
Concurrent Inverters 15 different types
Communication Protocols Ethernet, Bluetooth, RS485
Data Accuracy 99.5%
System Uptime 99.8%

Monitored Parameters

AC Parameters

  • • AC Power Output (kW)
  • • AC Voltage
  • • AC Current
  • • Frequency
  • • Power Factor

DC Parameters

  • • DC Power Input
  • • DC Voltage
  • • DC Current
  • • MPPT Efficiency
  • • String Performance

Environmental Data

  • • Solar Irradiance • Ambient Temperature • Module Temperature

Future Enhancements

Continuous innovation for next-generation solar monitoring

Predictive Maintenance

AI-powered predictive analytics to forecast equipment failures and optimize maintenance schedules.

Mobile App Integration

Native mobile applications for real-time monitoring and remote control capabilities on-the-go. Explore our mobile app development services.

Cloud Analytics

Advanced cloud-based analytics platform for multi-site management and comparative analysis.

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Ready to Transform Your Solar Monitoring?

Join leading research institutions in revolutionizing renewable energy monitoring with our AI-powered IoT solutions.